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PRODUCTION
The key
of the production environment and automation is the strict control
that is maintained. The “originality” of our cultivation
technology assures high quality and low cost.
Year round manufacturing plant.
Maitakes
are delicate mushrooms which can be affected by environmental changes
in temperature, humidity, light, and air currents. Using their own
natural four-season deep-mountain environment as a model, we created a
controlled environment to raise these mushrooms in what is known as a
biofarm. This production plant made possible what was previously
considered impossible “the cultivation of the Maitake mushroom”. Our process
includes the hot deep-mountain summer that creates the fungi, as well
as the long autumn that promotes growth. The latest technology and
knowledge we have gleaned from nature has allowed us to recreate an
original form of biotechnology, which gives rise to a high quality
product and short production time.
The
basics regarding Maitake Mushrooms.
We
take pride in the fact that we have the latest technology in the
cultivation of Maitake mushrooms through the realization of our
biofarm. Our goal is to improve our overall operation through our
original technology, automation, hygiene, and efficiency until we have
no equal. We are striving
to be the number one mushroom producer with the highest quality, most
reliable product on the market.
Our
goal is to become a total food industry.
From
the mushroom food industry to the total food industry, we have taken
the first steps using this new technology to supply consistent and high quality produce from our biofarm. We
will continue to work toward a new food culture.
Please
Click Here to view ISO 14001:2004
Environmental Management Systems Certificate
The
Maitake Production Process
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1.
We
have created a natural environment inside our plant capable of
cultivating a Maitake product that is unequaled anywhere else
in the world.
2.
Our
large cultivation area is where our original management
technology maintains a constant environment. 3.
We carry
out strict quality control checks at all of our plants. We
guarantee a safe and consistent product.
4.
Using our
original form of management “know how”, we have achieved
production of mushrooms using less water, bringing our
customers a product of unequaled flavor, texture and freshness.
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1.
Inspection of raw material |
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The
water which is the basis of our cultivation process is carefully
inspected. We have developed equipment that monitors the
cultivation process from start to finish. We carry out strict
quality and product control inspections. |
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2.
Preparation |
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The
growing medium used to cultivate our mushrooms is a mixture of
selected sawdusts from deciduous trees, water, wheat bran, and
other natural materials. The medium contained in the growing bag
ensures a high quality Maitake product. No manure or
artificial insecticides are used.
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3.
Sterilization |
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In
order to create a bacteria free environment, the bacillus is
pressurized and kept at a high temperature. The sterile
product is then moved to the clean room where the temperature is
reduced. |
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4.
Inoculation |
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In
order to prevent intermixing, the Maitake mushroom
mycelium is grown in a culture medium in the clean room. |
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4.
Cultivation |
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Once
moved into the cultivation area the process continues with
carefully controlled temperature, humidity, and air currents.
Natural Maitake mushrooms propagate most during summer. Because
of this, we keep the cultivation area in the same environmental
conditions one would find deep in the mountains during summer
all year long. |
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5.
Budding |
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Once
the mushrooms begin to develop shoots, we open the plastic
film covering them to allow them to grow naturally. |
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7.
Flushing |
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The
growth room recreates the environment of the deep-mountains in
the fall. It is in this room that the environmental control has
greatest influence on the quality and the harvest. |
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8.
Harvesting |
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In
order to supply our customers with the highest quality Maitake
mushrooms, all of our fresh products are picked by hand and
inspected. |
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